Ultraviolet or UV inspection lamp is one of the most valuable tools used in different industries. From healthcare to manufacturing, these lamps are used for different purposes. These lamps can emit ultraviolet light, enabling professionals to detect flaws, identify contaminants, and inspect cleanliness. Ultraviolet lights can detect things that are otherwise invisible to our naked eye. However, to ensure better longevity and effectiveness of these lamps, you have to keep it well-maintained.
When maintained thoroughly and properly, these lamps are known for providing a high level of accuracy, often exceeding 95% for detecting flaws and contaminants. In this article, we will take a look at some of the expert-recommended practices to prolong the lifespan and efficacy of your UV inspection lamps.
Average lifespan of UV inspection lamps
Before we start to focus on the maintenance practices, you must know some of the important details. Typical lifespan of an ultraviolet inspection lamp ranges from 5000 to 30,000 hours of operation, according to the statistics. But this can depend a lot on how well you maintain the lamps. Some of the most common causes of failure of this lamp are – glass tube damage, electrical issues, and more. So, you need to know how you can take care of these lamps.
Best tips to prolong the lifespan of UV inspection lamp
1. Clean it regularly
One of the most important things that you need to ensure is that you are cleaning it properly. Dirt and dust accumulation on the surface of the lamp can reduce the UV output to some extent. Statistical data reveals that cleaning the lamp thoroughly and properly after every 100 hours of use can increase the lifespan of the lamp by 25%. To clean, you need to use a lint-free or microfiber cloth along with an alcohol-based cleaner to gently clean the exterior of the lamp.
2. Conduct inspection of the glass tubes
You must inspect the glass tubes regularly to check if there are any signs of discoloration, aging, or cracks. According to the experts, the UV inspection lamps with cracked tubes have a 60% higher chance of premature failure.
3. Monitor the ballast performance
The ballast is actually responsible for regulating the electrical current to the lamp. Hence, you need to check the performance of the ballast to see if there are any signs of damage or overheating. Experts say that when you have well-maintained ballast, it reduces the chance of failure by 30%.
4. Replace the aging lights
As the UV lights age, their output tends to diminish. With statistical analysis, when you operate a lamp with an output of just 75% or lower, the light is prone to failure. You can replace the lights that have significantly deteriorated. This can help you to ensure a better and more reliable performance.
5. Use genuine parts only
When you are replacing a particular component or part of the UV inspection lamp, make sure that you are always opting for the genuine parts recommended by the manufacturer only. This can help your lamp to function well and work properly. The lamps with counterfeit or subpar parts have a higher rate of failure.
6. Store the lamps properly
One of the most important tips that experts always recommend is that you need to store the lamp properly. When your lamp is not in use, you have to make sure that you are storing it in the right way. For storage, you have to choose a dry and cool place away from direct sunlight.
7. Check the electrical connections
One of the leading causes of UV lamp failures is damaged or loose electrical connections. Hence, it is important for you to conduct a visual inspection of the wiring and connections thoroughly. You have to tighten it if there is any loose terminal.
When the electrical connections are steady, your lamps can work more efficiently.
Now that you know how to take care of your UV inspection lamp, you must buy one right now! Make sure that you are investing in a high-quality lamp with adjustable light beams and powerful LED lights. To increase the operating time and overall lifespan, keep the above-mentioned seven tips in your mind. Following these tips can help you prolong the durability and longevity of your lamp.